harley clutch torque specsharley clutch torque specs

If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. So, after the proper release, your problem is solved. Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. Diesel, here's what my manual says now. (front) and the clutch sprocket (rear). monster ruin your riding. Refer to the torque values from your service manual as necessary. It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. Then turn the bolts of your derby cover with your hand and carefully tighten them down. So, insert your screwdriver or Allen key and follow the given instruction. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. Drain your primary completely. 28-32 foot pounds Your email address will not be published. TC95 128HP Stage 3 Evolution Unlimited 1/4 " - 10 ft. lbs. 4 0 obj Specifications. On the contrary, applying less torque wont fasten the screws, and they will become loose. For Sportster, you will need 42 foot-pounds of optimal torque capacity. TC Exhaust Length Save my name, email, and website in this browser for the next time I comment. This demonstrates a serious lack of understanding basic tool use and assessment ability. Harley-Davidson CVO Road Glide Specs. One of the things that makes Harley-Davidson motorcycles so unique is their paint job. Now you can see there are lots of bolts used to secure the derby cover in the place. For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. Thanks again for everyone's help All times are GMT-5. 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. Pistons and Cylinders Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. stream I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . To cylinder heads Oil Pump manifold screws endobj You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. Also, you may contact the mechanics. 7/16" - 54 ft. lbs. 150-165 foot pounds The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. Tighten in star pattern from bottom Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. First, you need to pull up your vehicles clutch cable. Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). #8 - 14 in. Proceed as follows: a. 128 HP 95 CID But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. It's quite possible the person asking is referring to a completely different motorcycle. Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. Engine Tuning 0000030849 00000 n Table of Contents How to Build a The nut only moved about 10 degrees past the . Then return it one-quarter turn. Specification Tables, HD Twin Cam Engine Builds Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. Contact point (2) must have edge of drill touching the edge of fork leg. Sometimes you can even shift up into second and then down into the first. Evolution 80 Intake Manifold Flange capscrew Exhaust Systems General Information The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . Actually, it's 96 in lb = 8 ft lb, but 100 is close enough. So, the torque specification of Harley will vary extensively. Harley-Davidson CVO Tri Glide Specs. as long as the 2050 is made for primary,transmission application. 0000004384 00000 n Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. Which it won't fit my bike.. eitherway I'll have it ready to go today. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . Left-hand thread..heh heh. By nucseal in forum Harley Trike Conversions Replies: 3 Last . If the chain is too tight or too loose, then adjustment is necessary. Finding Manifold Leaks Seriously? Shovel 70-80 foot pounds, Front Axle nut https://amzn.to/3Qtz61AUse Code . General Torque Specifications. Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. Front Fender mounting bracket bolts Step 2 So, you can install and maintain the hardware of your motorbike perfectly. TC 100HP Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. Camshafts It has several links you could look at. Hello all.. me again.. well im putting my clutch and compensator back together. The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. Inner primary bolts: 18-24 ft lbs. Transmission Sprocket locking screw Yes, it uses a ramping system to apply more pressure to the clutch disc. Testing the Innovate Motorsport LM-1 portable air fuel meter Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. Use Loctite 271 on threads. 17-22 foot pounds Rear Brake Disc screws Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! Torque ft. lbs. Carburetor To fix the issue, take off the clutch lever. Assembly Torque Values, Crank Pin nut Sportster Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. It does. In this book, it states: Clutch hub nut@ 50 lbs. <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. 25-40 foot pounds The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. Inspection of major fasteners is an important part of service. When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. gear lube. 9. 0000013023 00000 n Rear Axle nut Good questions! TC96 2007 Stage 1/2 10 foot pounds Step 1 0000007875 00000 n For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. Your email address will not be published. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. It is crucial for safety and smooth riding performance. 25-30 foot pounds <> #2. Your email address will not be published. [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News I guess I should mention it is a 93 Fatboy. Could someone tell me which is correct? Nonetheless, we suggest you read the user manual. Clutch hub nut, 180-210 foot pounds Therere other torque values for different screws and nuts too. Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. Get the proper tools and know how to use them. Plus, its motorcycles are just as iconic as the company itself. Drag Strip Gallery The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. Install a Big Twin cam Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. two old goats arthritis formula reviews . Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. Primary chaincase to engine bolts: 16-18. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. To frame EVO 95 HP Stage 3 Harley-Davidson CVO Limited Specs. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. What I stated is a direct addendum from Big Dog. 10-12 foot pounds XL remember to move the torque wrench quick and steady or you will over torque the fastener. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. Whatever the need, you need to work with specific torques for each part. DIESEL-FUMES. Ignition Get XiED(tm)! 0000005197 00000 n Laced Wheel 35-40 foot pounds I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. Manufacturers change sizes quite frequently. In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. Rammer Performance Air Cleaners First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. Performance Calculations Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. May 16, 2006. Then we've got the BAKER 9-Plate Street . 9-12 foot pounds 5/16 inch bolts Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. 0000033993 00000 n Posted on Aug 09, 2009 Come join the . Sometimes, you may even like to customize the bike. 16-18 foot pounds SOURCE: Need the torque specs on clutch for a 85 FLHTC. This torque value is required to tighten the cylinder screw. It just seems like 75 is pretty weak.. 06. Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". New EFI for EVO and TC, Performance Gallery Harley Davidson always emphasizes using their recommended and specified tires. Place your catch pan under the primary and remove the drain plug. Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! (.1P lbs. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. Use Loctite 271 on threads. In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. 10 mm. The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. Now your derby cover is free to remove from that place so, do that. 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. . Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Now, time to return the clutch cover to its original location so, put the cover back accordingly. Install a TC 88/95 cam If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. Learn how to replace it on your bike! 3. 0000007800 00000 n I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Required fields are marked *. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. 9-10 foot pound 140 ft-lbs. Who Manufactures Harley Davidson Spark Plugs? Yes, those torque values are correct and don't forget to use some red locktite. Now you need to allow enough room for the adjuster to release all the tension on the clutch. See Figure 1. You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. 23-27 foot pounds Our line of Screamin' Eagle performance drivetrain and clutch . Exhaust Inspection cover should be about same or a little less. Locate the chain tensioner assembly and loosen the top center nut a . Rear Master Cylinder mounting nut According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. 18-22 foot pounds Harley-Davidson Deluxe Specs. 0000003541 00000 n vs Twin Cam: What Makes the Difference? as instructed in your factory manual. Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. #7. SOURCE: need dry clutch torque specs for a ducati monster s4. That they had a problem with the compensator loosing up due to the nut bottoming out. it sure seems low to me, but just checkin with the pros here before i get all greasy. TC Performance Heads 100+HP, Pro Tuning on a Shade Open the derby cover so you can see the primary oil level. QO_(44? Clutch How did I know you werent using a service manual? Primary Cover screws Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. Buy Books and Manuals Miscellaneous So I'll ask them while there.. Well I stopped off at the Harley dealership today. This page was generated at 06:17 PM. 2.) There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. WEB Links General. Late '83 and later is 80-90 ft-lbs. Upper Stud acorn nut 90-120 inch pounds 0000006600 00000 n lbs. These specs come from the engineers who designed and built the bikes. 2. A few years ago a local shop put a new motor in my K9. 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. Wheelbase. 2006 Harley Davidson Touring Motorcycle Service Manual for: 2006 FLHX Street Glide, 2006 FLHT Electra Glide Standard, 2006 FLHTC Electra Glide Classic, 2006 FLHTCU Electra Glide Ultra Classic, 2006 FLTR Road 2006 Glide, FLTRI Road Glide. 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. Twin Cam 88/95 70-80 inch pounds SPECIFICATION. Upper Engine mounting bracket: I opted for a machine shim.. they didn't come out with the updated comensator until 07. 15-17 foot pounds Now rub the backside of the lever where it is hitting the handle grip. Any help would be appreciated. <> Rocker arms are 18-22ft. Timer screws (inner cover and sensor plate) This thread is archived. Read More. Unlock the full power of your engine. 6. Rating. In the next few sections, we will show you the most-required torque and its specifications. You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. 0000009501 00000 n With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you.
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